At KMC Systems, we provide a complete suite of mechanical design and engineering services tailored to the needs of the recycling, concrete batching, bulk material handling, and agricultural industries.
Our work is rooted in precision, practicality, and production efficiency. Every design we deliver is built around one goal: to help our clients manufacture better equipment, faster.
Led by Kelvin McElroy, a seasoned mechanical design engineer with more than 14 years of hands-on industry experience, we transform complex engineering challenges into clear, buildable, and performance-driven designs that stand the test of time.
Bespoke Engineering Design – From Concept to Fabrication
Our Core Design Capabilities
3D CAD Modelling
We use advanced 3D CAD tools to bring your concepts to life.
From detailed part models to full machine assemblies, we design with accuracy and foresight, ensuring every component integrates seamlessly.
Our 3D modelling supports everything from new product development to redesigns and system upgrades.
Engineering Drawings
Accurate, clear, and compliant with industry standards.
We produce fabrication and assembly drawings that give manufacturers exactly what they need to build efficiently, safely, and correctly the first time.
Bills of Materials (BOMs)
Every project includes a full bill of materials, clearly itemised and formatted for procurement, production planning, and cost control.
We help reduce errors, save time, and keep projects moving smoothly from design to fabrication.
Fabrication Packs
Our fabrication packs include all necessary production details – drawings, BOMs, laser cutting files, and assembly instructions – ensuring your manufacturing team can move straight into production without delays or confusion.
Concept Development & Prototyping
If you’re developing a new product or upgrading existing machinery, we’ll help you refine your ideas through conceptual sketches, feasibility analysis, and design optimisation.
Our practical experience ensures every concept is both innovative and manufacturable.
Recycling Equipment Design
We design conveyors, shredders, screens, sorters, and complete recycling systems to optimise material flow, energy efficiency, and uptime.
Our designs are proven to withstand harsh working environments while improving throughput and reliability.
Specialist Industry Design
Concrete Batching Equipment
We provide engineering design support for batching plants and associated equipment used in large-scale infrastructure and energy projects such as Sizewell C.
Our designs ensure accuracy, strength, and compliance with industry standards.
Bulk Material Handling Systems
From hoppers and feeders to full conveyor systems, our material handling designs are built around operational efficiency, reduced wear, and improved maintenance access.
Agricultural Engineering Design
We create bespoke solutions for crop handling, storage, and processing systems – helping agricultural operations improve safety, productivity, and consistency.
Our Design Process
Every project begins with a deep understanding of your business and operational needs.
We follow a proven design workflow that combines engineering accuracy with creative problem-solving.
Consultation & Requirements – We define your technical objectives, site constraints, and desired outcomes.
Concept Design – We create 3D models and layouts to visualise possible solutions.
Design Development – Detailed engineering drawings and assemblies are produced for approval.
Fabrication Pack Delivery – We deliver production-ready files, drawings, and BOMs.
Ongoing Support – We remain available for adjustments, optimisations, and future development.
Our process ensures clarity, communication, and consistency – from first sketch to final sign-off.
Why Work with KMC Systems
End-to-End Engineering Design – concept to fabrication, all under one roof.
Proven Industry Experience – over a decade designing for recycling, batching, and material handling systems.
Fast, Reliable Turnaround – quality designs delivered to schedule.
Manufacture-Ready Output – clear, accurate drawings and data that reduce production risk.
Global Capability – serving clients across the UK, Ireland, and internationally.
We’re not a design agency. We’re engineers who design for manufacture, not just for show.
IN PARTNERSHIP WITH AGR ENGINEERING




